We have been manufactured and delivered the printing machines for alignment layer printing process of LCD production lines with over 800 units. To meet the needs of a wide range of customers, we supply printing plates with new concepts, for small manual printing machine for R&D to G8.6 printing machine for mass production.
- R&D CONCEPT
- Large plate without joint of PET materials
- Plate made by direct engraving patterns
- Plate without directivity
- Plate which is stably supplied and reasonable price
- Plate for short time delivery
Large plate without joint of PET materials
We have developed materials for large plates in collaboration with material manufacturers. Furthermore, using our large size and hi-precision machine manufacturing technology, we have developed a mass production technology for plates, with uniform thickness and seamless design.
- Flexible Layout plate
- It was impossible to place patterns at the joint area, however this large printing plate enables flexible layout of patterns, and at the same time, greatly increases the number of pattern (theoretical yield) printed on one substrate.
- High Uniformity of plate thickness
- This plate has very high uniformity of thickness and greatly reduce mura of the printed film, as this plate is not made of multiple sheets joints.
- High Durable plate
- Solvent immersion on plates after washing may peel off the lamination film from the PET joint. Seamless NSC plate is highly durable against solvent immersion.
Patterning directly by laser engraving without masking
Fast and reliable patterning is achieved by ablation, it is performed by engraving the large plate sheet directly with CO2 laser. This laser engraving enables flexible depth control.
- Hi-Accuracy Patterning
- Due to direct engraving by fine laser without masking process, enables high-accuracy patterning. CAD data is directly used for laser engraving, it achieved very high-accuracy patterning.
- Short Lead-time
- We manufacture plates without masking process. Furthermore, base plate sheet manufacturing process and laser engraving process are separated, so it enables high yield rate and low-cost manufacturing.
- Low cost
- Plate process and laser process is different so yield ratio is high and loss-free.
Additionally, it is unnesessory to use mask, it doesn’t cost anything for masks.
- Adjustable film thickness
- Step-edge engraving
Step-edge engraving is also available by changing the laser setting. This step-edge makes it possible reducing deformation by printing pressure, improving pattern precision and stabilizing the film thickness at edge area.
- Laser Engraving patterning
- whole surface concave engraving
- Possible to increase ink retention on whole print area
- Possible to increase film thickness
- Possible to adjust ink retention
- Pattern edge concave engraving
- Possible to increase ink retention at the edge
- Possible to have less ink stagnation and keep high uniformity of thickness
- Adjust concave position from the edge, possible to print thickness around the edge.
- Step-edge engraving
Non-directional and rough surface finish.
By Our original surface finishing process, our plate has no directivity and not necessary to mind anilox pattern interference.
- The surface of the plate is non-directional roughened and prevents from pattern directivity and moiré cause of an anilox roll surface.
- Great wettability and printability
- Our plate is very suitable for Polyimide solvent and reduces printing mura due to the concave surface.
- Laser micrograph of NSC plate surface
- Laser micrograph of other company’s surface
- Compatible with Various Film Thickness and Ink
- Changing condition of plate surface, the plate will be compatible with various film thickness and various type of ink.
- Standard Emboss Film
- Beads Emboss Film Ⅰ
- Beads Emboss Film Ⅱ
Using highly reliable materials which is jointly developed with material manufacturers
We have developed high-durable materials suitable for PI printing process and stable supply in collaboration with chemical material manufacturers exclusively, and also achieved high reliabilities.
|Average plate thickness(mm)||2.84±0.03||2.84±0.03||2.84±0.03||2.84±0.03||2.84±0.03||2.84±0.03|
|Average plate thickness(mm)||3.12±0.03||3.12±0.03||3.12±0.03||3.12±0.03||3.12±0.03||3.12±0.03|
|Total length accuracy(mm)||Design value ±0.350||Design value ±0.350||Design value ±0.350||Design value ±0.300||Design value ±0.250||Design value ±0.200|
|Lead-time||Normally within 10 business days to ship from our factory.|
Pigeon Eye is significantly effective for plate stretch prevention.